Tablet Excipients Used In Pharmaceutical Manufacturing

Tablet excipients generally have no medicinal properties, although excipients are used to fill the drug’s bulk mass. Excipients also facilitate sustaining the drugs for a long time and help increase bioavailability in systemic absorption. Excipients might help in disintegration, lubrication, mask the test and hardness of a tablet. The different types of Tablet excipients are explained with their properties.

Tablet excipients and their importance:

Diluent/ Fillers: They are used to Produce tablets of reasonable size, i.e., a minimum diameter of 3mm, potent drug <60mg

A) Lactose is a disaccharide and alpha-Lactose monohydrate (wet granulation), which is used widely. Hydrous lactose causes the Maillard reaction. interaction of amine drugs with hydrous lactose in the presence of lubricant like magnesium stearate resulting in yellowish decoloration from time to time

Spray-dried lactose (3% moisture): is used for direct compression. However, it is prone to darkening in the presence of excess moisture, amines, furaldehyde.

Hydrous lactose –Wet granulations

Anhydrous lactose- No Millard’s reaction/direct compression

B) Starch: It may give rise to soft tablets. Moisture content 11-14%. Sta- Rx — 1500 free-flowing & directly compressible.

It is diluents, binder, disintegrating agent and self-lubricating, glidant (0.25%). Emdex & celutab (contains 90-92% dextrose, 3-5% maltose) are hydrolyzed starches & are free-flowing and directly compressible.

They are sweet and can be used to replace Mannitol.

C) Dextrose: It is sometimes used to replace the spray-dried lactose to reduce the tablet to darken.

D) Mannitol: Mannitol has Negative heat of salvation properties, slow solubility & pleasant feeling in the mouth, used mainly in chewable tablets. It is non-hygroscopic, so it can be used in vitamin formulation, which is moisture sensitive.

Mannitol: have poor flow, so requires high amounts of lubricants.

E) Sorbitol is an optical isomer of Mannitol, but sorbitol is hygroscopic above the 65% humilities.

F) Sugar based diluents: Sugar tab- 90-92% sucrose+ 7-10% invert sugar

Dipac- 97% Sucrose + 3% dextrin

Nutab – 95% sucrose + 4% invert sugar with a small quantity of corn starch & magnesium stearate.

G) Microcrystalline Cellulose (Avicel) Direct compressible: Avicel -101 Powder

Avicel 102 – Granules produces cohesive compacts, disintegrating agent

H) Calcium Slats: DCP (Dibasic calcium phosphate) and calcium sulfate have a low concentration of unbound

moisture. The bound water of calcium sulfate is not released up to 80 °C. DCP is virtually insoluble in water and hence used in conjunction with a disintegrating agent. Calcium-based diluents can cause interaction with tetracyclines API.

2. Binder and Adhesives excipients for tablets:

  • Acacia & Tragacanth-10-25%
  • Starch- 5-10%
  • Gelatin- 5-20%
  • Glucose- 50%
  • Sucrose- 70%

A) Acacia & Tragacanth: it is a Natural origin, so variable in composition easily attacked by microorganisms.

B) Starch paste: Prepared by dispersing starch into the water when heated. The paste must be translucent rather than transparent. On heating, starch hydrolyzed to dextrin & glucose. In contrast, transparent paste indicates complete conversion to glucose.

C) Methylcellulose, Hydroxypropyl methylcellulose (HPMC), Hydroxypropyl cellulose (HPC) [for both alcoholic & aqueous solution], are common binders for direct compression & their aqueous solution is adhesive. Polyvinyl pyrrolidone (PVP) is adhesive in either aqueous or alcoholic solutions. Its concentration used is 0.5- 3%.

D) Ethylcellulose: is used only with the alcoholic solution. Ethylcellulose retard the disintegration & dissolution of drugs.

  1. Disintegrates as a tablet excipient:

Disintegrates help in the penetration of water and swell up.

Mechanism of Disintegrants: Those that enhance the action of capillary forces in producing rapid intake of aqueous liquids. So disintegrants have porous structures and show low interfacial tension towards aqueous fluids—rapid penetration by water in the tablet matrix resulting in the breakup of the tablet. E.g., Starch, MCC, Cationic resins, sodium starch which swell in contact with water. E.g. Acacia, Tragacanth. One problem can be they produce glycolate sticky/gelatinous mass that resists the break up of tablets, so optimize concentration within granulation.

Gas Production: They are sensitive to small changes in humidity levels.

A) Starch: Most commonly used (5-20%). Modified starch primogel and explotab are low substituted carboxymethyl starches (1-8%).

BClays & bentonite: commonly used 10% but can give off a white appearance.

C) AC-Di Sol: Internally cross-linked sodium carboxymethyl cellulose, i.e., Na CMC.

DCross-linked polyvinyl pyrrolidone: These two are called super disintegrants. E.g., sodium starch glycolate, croscarmellose (cross-linked CMC), crospovidone, palacrillin K+. It is a cation exchange resin.

E) Sodium glycine carbonate: Source of CO2 for effervescent tablets.

Disintegrates used in effervescent tablets: The most common is a mixture of citric acid & tartaric acid plus carbonates/bicarbonates, Sodium glycine carbonate.

  1. Lubricants, Antiadherants & Glidants:

A) Lubricants: They are intended to reduce the friction during tablet ejection between the tablet walls and the die cavity walls in which the tablet was formed—E.g. Magnesium stearate but not glidant.

BAntiadherents: They are used to reduce the sticking & adhesion of any tablet granulation/powder to the punches of the die wall.

C) Glidants: helps in promoting the flow of tablet granules from the hopper and reduces friction between the Particles Eg. colloidal silicon dioxide (No lubricant activity, Aerosil, cab-O-Sil, Soluble), calcium, and magnesium Stearates 0.25 to 1%.

DTALC: (5%) Both glidant + lubricant activity (Contains Iron, so Carefully used if any formula contains drugs which breakdown is catalyzed by Fe²+ )

Others: PEG, Colloidal silicas 0.25 -5%, Starch, Liquid Paraffin 5%.

Lubricants based upon fatty acids are insoluble in water & hence can retard the disintegration & dissolution time. Water-soluble lubricants: PEG 6000, [Macrogol 6000 or carbowax], Magnesium Lauryl Sulfate, Fumaric acid.

E) Microcrystalline cellulose/Avicel: Low coefficient of friction when compressed MCC particles deform physically and surfaces form H-bonding. MCC is hygroscopic & water causing the weakening of inter particulate hydrogen bonds.

FGlidants: They get absorbed or interpose their particles between those of other components, which reduces adhesive tendencies or lowers the interarticular friction system. So they are also called flow promoters: Eg, Colloidal SiO2 Starch, talc.

G) Calcium stearate: (Lubricant) can cause Maillard’s reaction with amine drugs like aminophylline with lactose.

During tablet granulation by adding both disintegrant & lubricant at a time, which results in disintegrant being coated with lubricant & often results in decreases in disintegrants porosity and a decrease in the efficiency of disintegrants.

  1. Colors, Flavors & Sweeteners:

ALakes: They are dyes that have been absorbed on hydrous (Al(OH)3) oxide and are usually employed as dry powders for coloring. They contain10-30% of pure dye & a maximum of up to 50%.

Lakes: During the wet granulation, care must be taken to prevent color migration during drying (mottling) [mainly with soluble dyes 1. Colorant should not be more than 2%. Flavor oil maximum up to 0.5-0.75%.

BMannitol is 72% solvent as sucrose.

CSaccharin is 500 times sweeter than sucrose, but it is carcinogenic.

DAspartame is a (Dipeptide aspartic acid + Phenylalanine) replaced by saccharin, but aspartame lacks stability in the presence of moisture because of its hygroscopic nature.

  1. Wetting agents:

Wetting agents are tablet excipients used to increase water uptake, enhance disintegration, and assist dissolutions. E.g., Sodium Lauryl Sulfate (LSL) or Docusate sodium is known to enhance the dissolution as it is an anionic surfactant that destroys the membrane of the intestines. These wetting agents are added when the drug is hydrophobic.