The MACO Calculator (Maximum Allowable Carryover) is designed to assist pharmaceutical professionals in calculating cleaning validation limits for pharmaceutical processes in accordance with WHO GMP, PIC/S and ICH Q7 guidelines. Input the last product dose, safety factor, batch size and next product dose to determine the allowable carryover limit.
Formula used (substituted values):
Frequently asked Questions
The maximum amount of residue from a previous product that is allowed to be left on shared equipment without risk to patients and without compromising the product quality is called Maximum Allowable Carryover (MACO). It is one of the important criteria in cleaning validation for pharmaceuticals.
The WHO GMP formula is: MACO = (TDD Previous Product × Safety Factor × Minimum Batch Size of Next Product) ÷ Largest Daily Dose of Next Product
The Safety Factor varies depending on the product, the batch size of the next product, and your daily dose.The Safety Factor will depend on the product, minimum batch size of next product and maximum daily dose of next product.
The WHO GMP guidance recommends a default value of 0.001 (1/1000). Very potent, toxic or sensitizing compounds could be subject to more stringent factors, depending on the risk assessment.
Generally, MACOs are cited in the following:
WHO GMP Guidelines
PIC/S GMP Guide
ICH Q7
EU GMP Annex 15
The FDA guidelines document for Cleaning Validation.
References:
The MACO mathematical calculations used in this calculator are based on WHO GMP guidance, PIC/S recommendations, ICH Q7, EU GMP Annex 15, FDA Cleaning Validation Guidance, APIC Cleaning Validation Guidance, and PDA Technical Report No. 29. The users should check compliance for criteria according to their own site-specific cleaning validation program, HBEL/PDE assessments and applicable regulation.
WHO GMP Cleaning Validation Guidelines
PIC/S Cleaning Validation Guidance
ICH Q7 GMP: Good Manufacturing Practice Guide for Active Pharmaceutical Ingredients.
Section 12 – Validation
EU GMP Annex 15
FDA Validation of Cleaning Processes
APIC Cleaning Validation Guidance
PDA Technical Report No. 29