The Production department is the heart of the pharmaceutical manufacturing. It is charged with the task of converting raw materials to finished dosage forms – tablets, capsules, liquids, injectables and more – in a controlled, documented and compliant fashion.
All activities in Production should be carried out in accordance with approved Standard Operating Procedures (SOPs) to maintain product quality, batch consistency and safety of the patient. These SOPs outline the procedure for operating equipment, handling materials, controlling processes, and reporting and investigating deviations.
📋 All Production SOPs
- SOP for Additional Packing Materials Request using format and ERP
- SOP for Dispensing of Active Raw Material (API) at Production Floor
- SOP for operation of Automatic Filling and Sealing Machine
- SOP for Cleaning and Operation of Holding Tank (Capacity –3000 ltrs)
- Change Control system SOP: Initiation, Review, Assessment, Format, Numbering, Approval and closing
- SOP for Cleaning and operation of sparkle filter press
- SOP for cleaning and operation of Carton Over Printing Machine
- SOP for Cleaning and Operation of Linear Washing Machine
- SOP for Cleaning and Operation of Manufacturing Tank (capacity –1000 ltrs)
- SOP for Cleaning and Operation of Leak Test Apparatus for Filled Bottles in Liquid Department
- SOP for Cleaning and Operating of Digital Timer
- SOP on Transfer and Receipt of bulk (ARM) from Warehouse to Production area
- Procedure for Thawing of Solution and Active Raw Material
- Fluidized bed Dryer Bag SOP (FBD)
- SOP on Preventive Maintenance of Auto Coater Machine
- SOP for Monitoring and Recording Critical Environmental Parameters of Different classes
- SOP for Operation and Cleaning of Domino Thermal Inkjet Printer
- SOP for Carton 2D Barcode Printing Machine
- SOP for Operation and Cleaning of Automatic Cartoning Machine (CP-150)
- SOP for Analysis and Release of Packing Materials
- SOP on Return of Excess Packing material
- SOP on Management of Sieves/ Screens / FBD bowl mesh
- SOP on Procedure for the cleaning of SS / HDPE containers, Inprocess containers (IPCs), Blender Bins, pallets, new sieve / screen and accessories
- SOP on Procedure for Coding Accessories
- SOP on Operation of Tablet inspection belt
- SOP on Monoblock Filling and Sealing Machine
- SOP on Online inspection of Washed empty / filled/ labeled bottles
- SOP; Preparation and Approval of Bill of material (BOM)
- SOP on Cleaning of Shipper Sealing machine
- SOP for Shifts Handover between the Shifts
- SOP on Operation of Bin Blender
- SOP on Cleaning of Strip Pack Machine
- SOP for Index Type Rotary Bottle Washing Machine
- SOP for Liquid tanks, Pipelines, and Filling machine
- Sterilization of Piping System of blending Tanks
- SOP for Operation of Particle counter
- SOP for Cleaning and Operation of Basket filter assembly
- SOP for Operation of a Stainless Steel Reactor
- SOP for Automatic Strapping (banding) machine
- SOP for Operation and cleaning of mobile SIP unit
- SOP for Operation and cleaning of Tray loading machine
- SOP for Operation of Box Cutting and Vial loading
- SOP for Tub Handling of prefilled syringes of filling machine
- SOP for Cleaning and Operation of Vacuum scrubber
- SOP for Preparation of Rubber bungs
- SOP for Cleaning and Operation of conveyor belt and turn table
- SOP for the Cleaning, Operation of Labeling machine
- SOP for Procedure for Bottle Inspection
- SOP for Procedure for Calibration of Dipstick
- SOP on Sanitization of Drain Points
- SOP on Washing, sterilization of clean room Garments
- SOP on Cleaning, Preparation of filling machine accessories for sterilization
- SOP on Cleaning and Preparation and Packing of Material for Sterilization
- SOP on Aseptic Handling, Operation and Aseptic Connection
- SOP on Operation and Cleaning of Fluidized Bed Drier
- SOP on Status Labeling in Pharmaceutical Department
- SOP on Cleaning and Operation of Blister Pack Machine
- SOP on Making Entries in inward/outward Register
- Procedure for the Usage, Control, and Storage of Change Parts for liquid orals
- SOP on Operation and Procedure of Pharmacode Reader
- SOP on Cleaning and Operating of ZEBRA Printer
- Procedure for Operation of 37 Stations Double Rotary Compression Machine
- Procedure for Issuance, Use, and Retrieval of Punches and Dies
- SOP on Procedure for Making Entries in Equipment Usage Log Book
- SOP on Operation of 35 Station Double Rotary Compression Machine.
- SOP on IR Moisture Balance, Operation, and Calibration
- Sop for Destruction of Rejected Dies and Punches
- SOP on Destruction of Rubber Stereos
- SOP on Indent and Approval of Rubber Stereo for Overprinting
- SOP on Cleaning of Coating Solution Preparation Tank
- SOP on Transfer of Finished Products to Finished Goods Stores
- SOP on Indent, Inspection, and Maintenance of Punches and Dies
- SOP on Disintegration Test (DT Apparatus ) Cleaning, Operation, and Calibration
- SOP on Cleaning, Operation of the Automatic Dosing Cap Pressing Machine
- SOP On Movement of Material from One Stage to Another
- SOP on Operation of Filter Press
- SOP on Monitoring Temperature, Relative Humidity, and Differential Pressure
- SOP on Inventory and Storage of Sieves, Screens
- SOP on cleaning of new equipment/machinery
- SOP on Handling Products During a Power Failure
- SOP on Cleaning and Operation of Printing and Rewinding Machine for Labels.
- SOP on Procedure for Non-Viable Particle Count (Locations, limits, and Frequency)
- SOP on the Procedure for Packing Vials
- SOP on Receiving and Transfer the FGTN to Warehouse
- SOP on Cleaning and Operation of Carton Coding Machine
- SOP on Decontamination of used Material Contacted with API
- SOP for handling Filled Bottles labeled with improper labels
- SOP on inspection unit for Empty and Filled Bottles
- SOP on Cleaning Utensils, SS Accessories, and Machine Change Parts
- SOP for Glass | Vial | Syringes Crushing Machine
- SOP on Verification of Sugar Dissolving Tank, Manufacturing and Holding Tank
- SOP on Polishing of Punches and Dies
- SOP On Change of Aluminum Foil During Packing
- SOP for the Operation of Shipper Sealing Machine
- SOP on Design, Print, issuance, and Control of Logbooks
- SOP on cleaning of Conveyor belt
- SOP on Reconciliation & Destruction of Packing materials.
- SOP on Preparation of Aluminum Seals
- SOP on the Procedure for Receiving, Handling, and storage of Primary and Secondary packaging Material
- SOP on Cleaning and Operation of Dynamic Pass Boxes
FREQUENTLY ASKED QUESTIONS
A: The Production department produces pharmaceutical product from approved raw materials, validated processes and equipment. It follows strict GMP standards to ensure that each batch complies with its quality standards prior to releasing it to patients. Dispensing, manufacturing, in-process testing, packaging and batch documentation activities.
A: The production shall conform to the relevant GMP guidelines, for instance those of the US FDA (21 CFR Parts 210/211), EU GMP Annex 1 (for the manufacture of sterile products), WHO Technical Report Series and PIC/S PE 009. Important requirements include written SOPs, batch manufacturing records, in process control, line clearance, equipment qualification, deviation management and change control.
A: SOPs make sure that each step in the manufacturing process is repeated in exactly the same way, each time, by all persons. This consistency is the basis for the quality of the product and the batch to batch repeatability. Absent good, current SOPs, facilities may face process deviations, out-of-specification results, regulatory observations and product recalls.
A: These articles are designed for Production operators, Production supervisors, QA professionals, validation engineers and pharmaceutical students. They also serve as a valuable reference for regulatory auditors and trainers requiring GMP-compliant and understandable reference information. The content is presented in a way that is easily understood by individuals of all levels of experience ranging from entry level to senior professionals in the field of GMP.
A: Yes. The articles are written to impart both the what and the why of pharmaceutical production practices and hence can be used as training reference material. They include GMP expectations based on FDA, EU GMP, WHO and ICH guidelines. They can be combined with your own facility’s SOPs for formal training programmes to develop operator understanding and awareness of compliance.