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Importance of Differential Pressure in Pharmaceutical

Differential pressure in pharmaceuticals helps to prevent contamination and cross-contamination. Magnehelic gauge device is used to measure the pressure difference between the two adjacent sections. The gauge has two inlets point for the pressure that is connected to the area being monitored.

Differential pressure is the pressure that differentiates between the pressure of the atmosphere of one area(process area) to other surrounding areas(corridors). It is measured in pascals and wc of Hg. Magnehelic gauge is used to records the differential pressure.

differential pressure in pharmaceutical
Magnehelic gauge

Why is differential pressure important in pharmaceuticals?

Differential pressure prevents contamination and cross-contamination during the product manufacturing process; during the process, the air becomes contaminated. If Differential pressure is not maintained within limits, the contaminated particles may enter or mix up with the fresh air and contaminates other manufacturing products.

Differential pressure must be checked and records every Two Hours ± 15 minutes in the manufacturing area where the product is directly exposed, and every Four Hours ± 15 minutes where the product is directly not exposed or as per given SOP “Records of area Differential Pressure.”

WHO guidelines on Differential pressure

According to the WHO Guidelines annex 8, the airflow flow should be from a clean area to a cubicle area to avoid contamination. The processing area should be negative( in the case of OSD )compared to the corridor area to ensure airflow from the aseptic area to the non-aseptic area.

Generally, dust generates in the process area, so the corridor should be at higher pressure to stop dust flow in the corridor area.

Importance of the airlock in DP

It is advised to keep positive pressure in the corridor than the processing or manufacturing area. The positive airlock should be there to minimize direct airflow from process air to non-process area, which helps in control the direct contamination in the processing area.

Airflow direction in the non-sterile area

keep negative pressure inside the controlled area(process area) as compared to the corridor area(positive pressure) to prevent cross-contamination.

Negative pressure means clean airflow from the corridor going in the process room, and contaminated air in the process area flows out from the riser’s filters. These types of air systems are suitable for OSD(oral solid dosage), steroids, and chemotherapy products.

Pressure differential

Differential pressure in a sterile area

Cross-contamination of one product with the other products is an issue, but in a sterile area (injection filling), there are more chances of microbial contamination; that’s the reason positive pressure is maintained inside the sterile area as compared to the corridor.

Recovery Test for HVAC

It’s important to perform a recovery test as per the scheduled time to check pressure differential in pharmaceuticals produced by the HVAC system. The calibration of the Magnehelic gauge must be check regularly.

Building construction:

To take care of the integrity of the unit, it must be a typical construction of the building; airtight doors and window installation is required to stop loss of pressure through the gap. An alarm for a sign should be available for workers to understand about any loss of atmospheric pressure.

What is a differential limit in Pharma

10-15 pascal

What is a unit of Differential pressure

It measured in pascal and wc of Hg

What is Hg in pressure unit

Hg refers to Mercury

What type of pressure is kept in corridor area in non-sterile

Positive pressure

What type of pressure is kept in corridor area in sterile

Negative pressure

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